Bimetallic chrome white iron brazed wear plates
Material:
Chrome white iron wear casting vacuum brazed onto mild steel base.
The smallest thickness for wear material we can make is 6mm.
Advantage:
1. Hardness: 63HRC/700BHN. The usage life is at least 2 times higher compared with overlay/hardfacing wear plates, at least 7 times longer than A.R type steels 360/400BHN. The thicker ones such as 20mm above wear, the usage life is much more longer. The wear resistance performance is the same from wear surface to the welding face.
2. Wear surface is very smooth and flat, media is not easy to stick on.
3. It can make with different shapes and sizes.
4. Better cost-efficient. Unit price is about USD5.0~USD7.5 per kilogram.
Suitable for use in chutes, hoppers, bins, liners, impact walls, rock boxes and a variety of other applications.
Very easy to use, no pre or post heating when welding.
In every case, we enable customers to:
-
•Reduce downtime due to unscheduled break downs
-
•Save on equipment cost & renewal costs
-
•Save man hours on maintenance
-
•Minimising & eliminating lost production
-
•Increase their bottom line by achieving savings in all of the above
Typical Data Numbers
White Iron Wear Parts
-
Usage life is 50% greater than that of Ni Hard Irons.
-
At least 7 times longer than A.R. type steels 360/400 BHN
-
5 times the wear rate of Manganese Steel
-
3 times the wear rate of Tapco Weld Hardfacing
-
4 times the wear rate of Astralloy-Vulcan
-
16 times the wear rate of Carbon Steel
-
3 times the wear rate of 500 BHN A.R. Plat
Bimetallic White Iron Wear Plate Usage Life is Three Times Higher Than Overlay Wear Plates!!
Applications
---Typical
applications
include the following for the Sugar, Mining, Quarrying, Re-cycling, Aggregate and other Heavy Industries (to name only a few of the countless applications):
-
Chute Linings
-
Apron Feeder Liners
-
Dump& Crusher Hoppers
-
Distribution Plates
-
Rock Box Liners
-
Crusher Chutes/Bars
-
Conveyor Transfer Points
-
Knife Inserts
-
Feeders
-
Loaders
-
Flop Gates
-
Draglines& Shovels
-
Hammer Mill Inserts
-
Wear Aprons/Pads
-
Dump Hoppers & Crusher Hoppers
-
Surge Bin& Bucket& Trough Liners
-
Rock Box& Hopper Edges/Liners
-
Rolling Mill Guides
-
Jaw Crusher Check Plates
-
Skid Plates
-
Skip& Loader& Truck Bed Liners
-
Lip& Adaptor Protectors
-
Screen Plates
-
Drag Line Bucket Liners
-
Coal Transfer& Tripper Chutes
Detailed Technical Data:
Material
This
Bi-metallic wear resistant product, as a combination
of high Chromium cast iron
(ASTM A532 15/3CrMo, 700BHN - 63HRc)
metallurgically
bonded to a mild steel backing plate, obtains both very high abrasion resistance and weldability.
Chemical Composition of White Iron
C
|
Cr
|
Mn
|
Mo
|
Cu
|
P
|
Si
|
S
|
B
,
V
,
Nb
|
2.5~3.5%
|
15~18%
|
0.5~1.0%
|
0.5~2.5%
|
0.5~1.0%
|
≤
0.02%
|
0.5~1.0%
|
≤
0.02%
|
0.1~0.5%
|
Mechanical Property of White Iron
1. Tensile Strength: 630 MPa
2. Shearing Strength: 250 MPa
3. Hardness: 63 HRC
Micro-Structure of White Iron
Product Series
Chocky Bars Wear Buttons Wear Donuts
Standard Wear Bars Micro-Ledges Wear Plates
Rock Box Liners Skid Wear Bars Shaped Wear Bars
Wafer Strips Grizzly Bars Elbow Wear Bars
Shredder Hammer Tips Knife Edges Overlay Wear Plates
Applications
Wear Pads Jaw Crushers
Chute Linings Ore Chutes
Crusher Chutes Tripper Chutes Flop Gates Bucket Liners
Grizzly Bars Lip Protectors Screen Plates Vibratory Feeders
Floor Liners Loaders Wear Aprons Knife Inserts
Crusher Bars Run Out Rolls Dump Hoppers Crusher Hoppers
Specifications of Standard Wear Plates
-Better wear resistance performance
-Durable
-Cost effective
-Excellent quality
Notes: Arc studs available as per sizes or drawings provided.
Type
|
Item No.
|
Size (mm)
|
Dimension (mm)
|
N.W. (kg)
|
A
|
B
|
C
|
D
|
E
|
Standard
|
WP 200-18
|
200
×
200
×
18
|
200
|
200
|
12
|
6
|
18
|
5.7
|
WP 200-20
|
200
×
200
×
20
|
200
|
200
|
14
|
6
|
20
|
6.3
|
WP 300A
|
300
×
150
×
20
|
300
|
150
|
14
|
6
|
20
|
7.0
|
WP 250
|
250
×
250
×
20
|
250
|
250
|
14
|
6
|
20
|
9.8
|
WP 300
|
300
×
300
×
18
|
300
|
300
|
12
|
6
|
18
|
12.7
|
WP 300B
|
300
×
300
×
20
|
300
|
300
|
14
|
6
|
20
|
14.1
|
WP 305
|
305
×
150
×
24
|
305
|
150
|
18
|
6
|
24
|
8.6
|
WP 300C
|
300
×
150
×
25
|
300
|
150
|
19
|
6
|
25
|
8.8
|
WP 300D
|
300
×
300
×
24
|
300
|
300
|
19
|
6
|
25
|
17.7
|
WP 445
|
445
×
445
×
25
|
445
|
445
|
19
|
6
|
25
|
38.9
|
WP 301
|
301
×
200
×
28
|
301
|
200
|
18
|
10
|
28
|
13.2
|
WP 294A
|
294
×
144
×
30
|
294
|
144
|
20
|
10
|
30
|
10.2
|
WP 294B
|
294
×
294
×
30
|
294
|
294
|
20
|
10
|
30
|
20.4
|
WP 300E
|
300
×
150
×
30
|
300
|
150
|
20
|
10
|
30
|
10.6
|
WP 300F
|
300
×
300
×
30
|
300
|
300
|
20
|
10
|
30
|
21.2
|
WP 372
|
372
×
372
×
28
|
372
|
372
|
20
|
8
|
28
|
30.4
|
WP 300G
|
300
×
300
×
50
|
300
|
300
|
40
|
10
|
50
|
35.5
|
WP 300H
|
300
×
148
×
50
|
300
|
148
|
40
|
10
|
50
|
17.4
|
WP 206
|
206
×
203
×
58
|
206
|
203
|
38
|
20
|
58
|
19.0
|
Trapezoidal
|
WPt 190
|
190
×
212.5
×
25
|
190
|
212.5
|
17
|
8
|
25
|
7.9
|
WPt 241
|
241
×
290.5
×
30
|
241
|
290.5
|
22
|
8
|
30
|
19.5
|
Note: Studs Extra
If arc studs are required, please stipulate the size and position required.
Washers, Nuts, Studs, Threads,Holes are available.
Hunan Hyster Material Technology Co., LTD.
Hunan Hyster Material Technology Co., LTD.
was
founded in 1995, we are a professional manufacturer & exporter of
composite
Bi-metallic wear blocks/
wear
plates, Bimetallic wear pipes, Chocky bars, Wear buttons(
CrMo
white iron vacuum brazed onto
a
mild steel
base plate
,
hardness
63HRC/700BHN), Chromium carbide overlay wear plates, Ni-hard
wear
Liners/Billets
,
and
other
wear
castings for Mining, Quarrying,
Construction
and other heavy industries. We are located in New and High-Tech Development Zones of Changsha city, capital of Hunan province, middle of China.
Our annual output
of
bi-metallic wear blocks/bars/plates is
more than 30
00tons, capable to produce about
12
00 different sizes and shapes
;
annual output
of
wear-resistant castings
is more than
3000 tons, and
hardfacing wear
plates
more than
2000 tons
.