Copper Ore Processing Flow Chart
Introduction
The main beneficiation method of copper ores is flotation, in some cases the gravity separation and magnetic separation are applied. Generally, copper sulfide ore, mixed copper ore and copper oxide ore are processed by flotation method. For the refractory mixed copper ore and refractory copper oxide ore, hydrometallurgy or combined hydrometallurgy and flotation are adopted.
Application
Copper ore processing can be applied to all kinds of copper sulide ores, as well as most mixed copper ores and copper oxide ores.
It has significant separation effect for chalcopyrite, copper molybdenum ores and porphyry copper ores.
Remark: belowed processing line is just for your reference, we will design the flowchart based on your ore condition.
Processing
STEP 1: Crushing
1.Jaw Crusher for preliminary crushing
: Jaw Crusher is mainly applied for primary, medium, and fine crushing various kinds of ores, the max compression strength of the materials crushed could be 2000kg/cm². And it will reach to output/discharging size <25mm.
2. Hammer crusher for second crushing
: after jaw crusher primary crushing, the <25mm size copper ore stone will come into the hammer crusher for second crushing(the >25mm size copper will return to jaw crusher again) And it will reach to output/discharging size <10mm.
STEP 2: Grinding and Classifiying
Ball mill for grinding into powder
: After hammer crusher, copper ore stone will come into ball mill for grinding.
1. The fine copper mineral will come into next step mixer for mixing(
The mixing tank can make the copper ore more pure in the effect of chemical reagent
)
2. The bigger copper mineral will return to the ball mill again by the rotating of spiral classifier. ,
STEP 3: Flotating
1. after mixing, the copper ore will come into the flotation machine, which is the ending machine in this flotation line.)
2. After this flotation machine, if you want the dry copper ore, you also can use the dryer after flotation machine.
Advantages
1. high efficient and energy-saving
2. Achieve the recycling using of water, low cost, and reduce the discharging of wastewater
3. Reduce the environment damage of ore processing
4. Reduce a lot cost for mineral owner
5. High recovery rate (85-92%)
Technical Parameters
Project Examples
Company Information
Victor
is a large mineral processing manufacturer for 15 years history, with covering an area of 48,000 square meters and 20,000 square meters for workshop, with various large modernized machinery facilities, professional R&D team and installation team.
With 32% market share in China and the rest to overseas, already successfully exported to over 50 countries, such as USA, England, Australia, Brazil, Turkey, Italy, Russia, South Africa, Zimbabwe, Sudan, Ghana, Congo, Morocco, India,Indonesia, Malaysia, Philippines, North Korea, Mongolia, Vietnam, Thailand etc.
Our goal
is to provide one-stop service for you and assist you to solve all problems from investment to his return in the field of mining, including the preliminary mineral analysis, mineral processing test, engineering design, equipment debugging and technical training etc..
We are expert especially at mining separating and lab mining plant, main products as below:
Gold trommel wash plant
Shaking table
Spiral chute separator
Centrifugal gold concentrator
Jig separator machines
Waste recycling machine
Grinding and mill crusher
Flotation cell machine
Magnetic separator
Laboratory mining plant
Package:
FCL & LCL export standard container 20GP/40GP/40HQ.
FCL:
main machinery gold shaking table in nude package and bulk in container, spare parts in wooden box or as your special requirement
LCL:
machinery are packed in steel frame, base and deck are separately packed.
Shipping:
by sea shipment, by air shipment or by courier express, it depends on you.
Payment Terms:
T/T or L/C is preferable. T/T: 30% deposit and the balance before delivery
We will take photos for your products when finished and show you before delivery. Also keep you informed for any updated information including shipping before you receive it, to let you rest assured.
Delivery time:
shipped in 15 days after payment
FAQ
1.How is the quality of your products? (mining equipment/machine)
Answer: Our products are manufactured strictly according to national and international standard, and we will take a test on every grinder before delivery.
2.Guaranteed?
Answer: All of our products are guaranteed for one year. If products quality is not consistent with the description as we
described or the promise before you place order, we promise 100% refund.
3.How about price?
Answer: For the complete same machine, we can promise our quality is the best when the price same as other competitors, and our price can be lowest when the quality at standard level.
4.Service and Payment Terms?
Answer: We can accept T/T and L/C; 30% deposit, 70% balance before delivery, which is international trade practice;Finished product pictures will provide to customers before delivery.
Our Service
1) Pre-sale service:
Freely provide project designing, process designing, choosing suitable equipment for you.
2) Medium-sales service:
Accompany you to complete the acceptance of the equipment, draft the construction scheme and detailed process, and complete process of export
3) After-sales service:
Offer considerate technical guidance in installation, debugging and operators training. We are available at any time if you need.
Contact
Add:Guzhang industrial park,Shicheng county,Ganzhou city,Jiangxi Province,342700,China.