High Efficiency Full Automatic 1-10T/H  Wood Pellet Machine Plant

   

The production line combined with process as Crushing, Drying, Pelletizing, Cooling and Packing. We provide complete pellet mill and briquetting system which are tailor-made, economical, efficient solution with latest technology.

As we know, various wood residues and other biomass materials can be processed into fuel pellets, but every raw material has its own characteristics during pellet production; therefore, to produce quality wood pellets and biomass pellets the raw material needs to have consistent quality suitable to produce quality pellets. We have experience in processing a wide range of biomass materials into pellets and their combustion results.

 

Milling, lumber, wood products, and the construction industries produce large volumes of related byproducts that can be easily turned into profits. YUFCHINA Machinery works extensively with the wood industries by offering equipment designed to meet your unique needs. Small or large, automatic, semi-automatic or manual, our   wood pellet plant   machines give you the YUFCHINA advantage with built-to-last reliability.

Biomass wood is organic matter that can be converted into energy. Biomass energy commonly include: wood waste and by-products (both mill residues and noncommercial biomass in the woods), energy crops, food crops (e.g., prairie perennials or switch grass), agricultural residues (e.g., corn stover), and animal manure.

Biomass wood materials used as fuel sources can provide heat, electrical and motive power. Biomass in its original form is difficult to successfully use as a fuel in large-scale applications because it is bulky, wet, and dispersed. Biomass densification (pelleting) is a technology for converting wood residues into wood fuel.

 

 

1.Vertical hopper :

This design can avoid the raw material be stuck in granulating room

2.Cooling system :

As the pelletizing process will generate high temperature, it will lower the service life of die and bearing.Cooling system are considering this situation and avoid it happened.

3.Double-layer dies :  

This design increase the efficiency of pellet making,reduce clients cost.

4.Siemens frequency conversion motor : 

5.SKF bearing: Sweden famous brand, High precision, high speed, low noise, long span life.

6.Unique automatic lubricating system: Which lubricate the bearing, dies and rollers ,increase the  produce efficiency and reduce energy consumption.It can work continuous 20 hours without stoping.  

7.Roller High alloy steel, roller wrap adopt heat treatment

8. Mold: Stainless steel

9. heavy and stable machine foundation

10. Surface adopt stoving varnish painting

Wood pellet making line flowchart 




Ring die wood pellet machine ----Raw materials Prepared


Ring die wood pellet machine ----Crushing process - Hammer mill
Depending on the different input material, we will supply the suitable Crushing machines.
When the raw material is wood logs with diameter less than 300mm or tree stamp, our Wood Chipper Machine and Wood Crushing Machine is your best choices.
While Hammer Mill is widely used to crush each kind of straw, wood chip, tree branch, bark and leftover bits from agricultural wastes.The suitable moisture content in the Crushing Process is less than 20%, and the thickness of wood chip is less 5mm.



Ring die wood pellet machine ----Drying process
The best moisture content to pelleting is about 8-15%. Our advanced technology of Rotary Dryer is made up of Burning Stove and Main Rotary Dryer, which can realize to reduce the moisture from 60% to 10%, and save about 30% energy consumption comparing the old Rotary Dryer. Our burning stove is fueled by coal and wood material, which can save electricity consumption largely. If the users want to use the other fuel such as gas and electricity, one Burner is necessary, but the extra cost will be charged.



Ring die wood pellet machine ---Pelletizing process -Wood Granulator Machine
Pellet mill is the significant part of the wood pellet production line,and has reliable and stable performance .Capacity range from 1 ton to 10 ton per hour .You can choose ring die pellet machine or flat die pellet machine depends on your capacity requirements.

   
Ring die wood pellet machine----Cooling process - Pellet cooling machine
After the pelleting process, the temperature of the wood pellet is about 60-80 degree, and the moisture content of the wood pellet is about 15oC, so we need use Cooler to reduce about 3-4% moisture, such this the wood pellet is easy to store.
But considering the feedback from some foreign clients, the local climate is very humidity; They hope to cool the wood pellet with moisture 7-8oC. 



Ring die wood pellet machine ----Packing process - Pellet packing machine

After cooling, the wood pellet will not directly enter into the fuel process, to avoid the wood pellet affected with damp. The packing process is necessary. In this process, the packing machine will make packing of the wood pellet into bags for storage and easy transportation.






Please kindly  note : Not all these processes are necessary for you. These are common processes for your reference. we will customize the complete solution as per your raw materials condition and your request for capacity. 



 

 

Wood pellet machine data sheet   

 

 

 

YufChina Excellent Sales Service

Pre-sale
Depending on customer's requirement, we insist on "making profit at lowest investment" and gives best solution as per the customer's special demand.
2. Design the most reasonable project and maximum customers' profit. 
3.Provide engineers to scene to plan work site if the customer needed.
4. Provide equipment list,design drawing, construction drawing, equipment install drawing.
 
During-sale
 Depend on scene, draw design drawing , construction drawing, equipment install drawing, civil work detailed drawing for references, operating manuals, maintenance video, etc
 Manufacturing products strictly on contract while customer constructing.
 Production progress report each week with detailed description and photos, including with raw materials tables, process and deep process record, testing data sheet, etc.
4. Testing all the equipment by witness of the customer ex-work, delivery, customer acceptance.
 
After-sale
Provide engineer to wok site guiding install, debugging and commissioning. 
2. Test equipment after installation, training operators for free, remind notice in operating. 
3. Regularly return visit to the customers.
Within warranty period, we take charge of everything if any quality problems. After the warranty period, we still focus on the plant running and services.
Response customer's questions within 1 working day, give effective solutions within 3 working days, go into action with 5 working day.

 

 

 
       That's our promise, as we know quality and service both more important for long-terms development and cooperation.